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Powertrain Components

Custom Impression Die Forging (Process)

We offer solutions in manufacturing crankshafts from design to forging and inspection services based on our customers' needs. Our crankshaft manufacturing processes are clearly defined prior to production, ensuring high quality of the end product.

A crankshaft manufactured by the forging process typically imparts greater strength and density as compared to a casting or crankshaft machined from bar. We design and tailor our crankshaft forging process to each application.

Typical Powertrain Components: Crankshafts, Connecting Rods  & Camshafts

  • Inline Crankshaft
    Inline Crankshaft
  • General Aviation Crankshafts
    General Aviation Crankshafts

  • Twisted Crankshaft
  • Sinter Forged Con Rod
    Connecting Rod Forging
  • Crankshafts offered forged in-line or twisted with geometric or mass center-balanced
  • Crankshafts forged from 222mm/16.5kg up to 965mm/364kg
  • Powder metal connecting rods sinter forged up to 226mm/700gms
  • Other typical parts include camshafts, steel connecting rods and other misc. engine components

Material Types:

  • Carbon Steel
  • Alloy Steel
  • Micro-Alloy Steel
  • Vacuum Arc Remelt Steel
  • Powdered Metal

We have seven mechanical press lines from 1600 metric tons to 8000 metric tons that enable us to manufacture crankshafts with sizes ranging from 2 inches to 20 inches in diameter. We also provide a host of value added services to help you in your crankshaft manufacturing needs including:

  • In-house design services with complete CAD/CAM capabilities
  • In-house tool and die design manufacturing services
  • Finishing services
  • Inspection services

All our products are subjected to stringent quality and inspection procedures. We also use non-destructive inspection services such as Magnetic Particle Inspection to examine the surfaces and sub-surfaces of our finished products.

Equipment Capability

Aichi Forge is able to produce powertrain components with equipment capabilities of 8000T Mechanical Press line, 6000T Mechanical Press line, 4000T Mechanical Press line, 2500T Mechanical Press line, Twisting, Solid State induction heating equipment, Pre-form equipment, and Controlled Cooling.

Tool and Die Capability

Aichi Forge has In-House Die, Design, Manufacturing, and Maintenance capabilities as well as CNC Milling Machines, CNC EDM Units, and CNC Vertical lathes.
>> Click here to learn more about our In-House Die Manufacturing Capabilities

Product Size

Powertrain components can be created with lengths up to 39" and a 200lb maxiumum limit.

Value Added Services

  • Metallurgical Laboratory
  • Electrocoating
  • Heat Treating
  • Geometric Center Drilling
  • Mass-Center Balance Drilling
  • Milling of Post and Flange
  • Balance Prediction Analysis
  • Shot Blast Cleaning
  • Inspection Processes - Magnetic Particle Inspection

Engineering Design

  • CAD/CAM Capabilities
  • In-house Tooling Design
  • Technical Support Services

Markets Served

  • Medium and Heavy Truck
  • General Aviation
  • Mining and Oil Fields
  • Automotive (Passenger Car and Light Truck)
  • Off-Highway (Agricultural, Construction, Marine, Industrial)

Quality Assurance

  • Coordinate Measuring Machine
  • Computer Based SPC Programs
  • Specialized Gauging Capabilities
  • ISO 9001:2000 & TS 16949 Certified
  • ISO 14001 Certified
  • Production and Audit Magnetic Particle Inspection Equipment

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