Products

Processes

Value Added Services

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Chassis Components

Heavy Duty and Automotive Applications

We custom forge complex engineered shapes made from carbon, alloy and micro-alloy grade steels for automotive and heavy duty applications.

  • Light Truck Steering Knuckle
    Light Truck Steering Knuckle
  • Light Truck Ball Joint Attachment
    Light Truck Ball Joint Attachment
  • Class 8 Truck Steering Knuckle
    Heavy Duty Steering Knuckle
  • Class 8 Truck Steering Component
    Heavy Duty Truck Steering Component

We have mechanical press lines ranging from 1600 metrics tons to 8000 metrics tons to custom forge components. We have the capability to produce forged steering knuckles from a wide variety of materials including:

  • Carbon Steel
  • Alloy Steel
  • Micro-Alloy Steel
  • Vacuum Arc Remelt Steel

We ensure high quality chassis components for our products and this is indicated by our ISO 9002 certifications. Chassis components, produced using our custom forging process, are used in a wide range of applications including:

  • Passenger cars and light trucks
  • Medium and heavy duty trucks
  • Military
  • Mining and oil fields
  • Off-Highway (Agricultural, Construction, Marine, Industrial)

Equipment Capability

Aichi Forge's is able to product chassis components with equipment capabilities of 8000T Mechanical Press line, 6000T Mechanical Press line, 4000T Mechanical Press line, Solid State induction heating equipment, and Pre-form equipment.

Tool and Die Capability

Aichi Forge has In-House Tooling Manufacturing capabilities utilizing CNC Milling Machines, CNC EDM Units, and CNC Vertical lathes.
>> Click here to learn more about our In-House Die Manufacturing Capabilities

Product Size

Chassis components can be created with a 2" to 20" diameter, or non-symmetric 4" x 6" to 9" x 39". A minimum weight of 1.3kg to a maximum of 113kg can be achieved.

Materials

Steering Knuckles, Tie Rods, Steering Arms, Ball Joint Brackets and Clamps can be manufactured using Carbon Steel, Alloy Steel, Micro-Alloy Steel, and Vacuum Arc Remelt Steel.

Value Added Services

  • Metallurgical Laboratory
  • Electrocoating
  • Heat Treating
  • Hardness Checks
  • Shot Blast Cleaning
  • Inspection Processes - Magnetic Particle Inspection Equipment

Engineering Design

  • CAD/CAM Capabilities
  • In-house Tooling Design
  • Technical Support Services

Quality Assurance

    • Production and Audit Magnetic Particle Inspection Equipment
    • Coordinate Measuring Machine
    • Computer Based SPC Programs
    • Specialized Gauging Capabilities
    • TS 16949  Certified
    • ISO 14001 Certified

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